Experimental IRON SMELTING

Individual Experiment Reports - starting 2001
 
How did the Norse during the Viking Age make iron blooms from bog ore?
Experimental Archaeology can give insight into the techniques used in Northern Europe to operate direct reduction iron smelting furnaces.
This is a record of the ongoing series by Darrell Markewitz,
assisted by members of the Dark Ages Re-creation Company.
Wareham, Ontario, Canada is this centre for practical research into Norse methods for North America.

2026 : For the original version of this web site : HERE


Detailed Smelt Reports
Overview Report / Smelt Sequence / Furnace Layout / Additional Materials

Notes : Uniform data recording was still being developed from 2001 - 2005
Some of these links will take you off this web page

#1 - Smelt in Vinland
June - 2001
Written Report
as scanned text
 one / two / three

Furnace
image

#2 / D1 - Boxed Bowl 'Vinland'
May 25 - 2002
Brief Written Report

Furnace
image
Detailed Overview
DARC - Neil Peterson
#3 / D2 - Tall Stack
June - 2003
Brief Written Report
Smelt Sequence
table by Neil Peterson
Front Elevation
field drawing
Detailed Overview
DARC - Neil Peterson
#4/ D3 - Low Stack
12 June - 2004
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
table by Neil Peterson
Front Elevation
field drawing

#5 - Early Iron One
10 October - 2004

Smelt Sequence
experimental data
Front Elevation
field drawing
Visual Overview
one / two / three
#6 / D4 - Econo Norse Prototype
23 October - 2004
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
table by Neil Peterson
Planned Layout
Front Elevation
Top View
field drawings
Furnace Excavated
field drawing
#7 & 8 - Econo Norse at Smeltfest
March, 2005

Smelt Sequence One
experimental data
Front Elevation One
field drawing



Smelt Sequence Two
experimental data
Front Elevation Two
field Drawing

#9 - OABA / Econo Norse
May, 2005
Report with Sequence
experimental data

Furnace
image
Econo Norse Hand Out
PDF download
#10 / D5 - CANIRON Norse Test
June 11, 2005
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
experimental data
Front Elevation
field drawing

#11 / D6 - CANIRON V Norse Demo
September 1, 2005
Annapolis Royal NS
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
experimental data
Front Elevation
field drawings

#12 - Early Iron Two
October 9, 2005
Cooperstown NY

Smelt Sequence
one / two
Elizabeth Hendrix
Furnace type
image
Overall View
image
#13 / D7 - Short Shaft
November 12, 2005
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
experimental data
Front Elevation
field drawning

 
 From 2006 'blog posting' refers to items on my personal blog.
Often these are reports from projects undertaken at remote locations.

#14 - Black Rock Forge
February 2006
Smelt Sequence
experimental data
Furnace
image

#15 & 16 - Smeltfest 06
March 8, 2006
Smelt One Sequence
experimental data
Furnace Layout
scaled drawing
Construction Method
Tuyere Position
field drawings


Smelt Two Sequence
experimental data
Second Firing
field drawing
Wall Erosion
field drawing
#17 / D8 - DARC Spring Smelt
June 12, 2006
Draft Report
blog posting
Smelt Sequence
experimental data
Furnace Layout One
Furnace Layout Two
field drawings

#18 / D9 - DARC at Bonfield
September, 2006
Draft Report
blog posting
Smelt Sequence
experimental data
Overall View
image

#19 & 20 - Early Iron 3
October 7, 2006

'Loki' Smelt Sequence
experimental data
Front Elevation
field drawing


Smelt Two
Written Report
Smelt Two Sequence
experimental data
Front Elevation
field drawing

#21 / D10 - DARC Fall Smelt
November 5, 2006

Smelt Sequence
experimental data
Front Elevation
field drawing

#22 - 'Redemption' Smelt
November 6, 2006
Written Report
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawings


#23 - Iron Smelting Course
June 2, 2007
Written Report
blog posting
Front Elevation
Field Drawing

#24 & 25 / D11 & 12
'Hot Swap' Double Smelt

June 9, 2007

Smelt Sequences
experimental data
Front Elevation
Smelter Cross Section
field drawings
Top View - Detail
field drawing



Debris Field Plan
field drawing
Archaeological Drawing
Neil Peterson
Dr. Ron Ross
#26 - Icelandic ONE
October 8, 2007
Smelt Sequences
experimental data
Theoretical Set Up
field drawing




Smelt in Progress
video clip
#27 / D13 - Icelandic TWO
October 27, 2007
Smelt Sequences
experimental data
Base Construction
Front Elevation
Top View
field drawings

#28 'Martin Team' Course
November 25, 2007
Smelt Sequence
experimental data
Front Elevation
field drawing


#29, 30, 31 - Smeltfest 08
March15 - 21, 2008

An Overview
draft - taken from Blog
Smelt One Sequence
'Front Plate' test A
experimental data
Front Elevation
field drawing



Smelt Two Sequence
'DARC Dirt 1' test
experimental data




Smelt Three Sequence
'Front Plate' test B
experimental data
Front Elevation
field drawing




Aristotle's Furnace
Field Drawing
Aristotle Furnace
PDF handout
#32 / D14 - 'DARC Dirt' - 2nd Test
April13, 2008
Written Report
draft - taken from blog
Smelt Sequence
experimental data
Front Elevation
field drawing

#33, 34, 35 - Iron Smelting at Thy
(Heltborg Museum - Denmark)

April 29 - May 4, 2008

Symposium Overview
illustrated report
Smelt Sequence
'Espelund A'
experimental data
Front Elevation
field drawing



Smelt Sequence
'Espelund B'
experimental data
Front Elevation
field drawing

   
Smelt Sequence
Method vs Ore Test
experimental data
Front Elevation
field drawing

#36 / D15 - 'DARC Dirt' - 3nd Test
June 14, 2008
Written Report
draft - taken from blog
Smelt Sequence
experimental data
Front Elevation
field drawing




Theoretical
layout drawing
Slag Balances
experiment measurements
#37 - Quad State Demo
September 27, 2008

Written Report
short overview

Smelt Sequence
Experimetal Data

Revised Technique Handout
#38 / D16 - Work Dynamic Test
October 12, 2008

Written Report
detailed overview

Smelt Sequence
Experimetal Data
Existing / Elevation
field drawings
Front / Plan / Section
theoretical layout
#39 / D17 - Icelandic 4
November 8, 2008
Written Report
short overview
Smelt Sequence
Experimetal Data
Plan & Elevation
field drawing


#40 / D18 - Vinland 1
May 30, 2009
Written Report
short overview
Smelt Sequence
Experimetal Data
Front Elevation
field drawing
Theoretical
work layout drawing



General Overview
YouTube video
Cutting the Bloom
YouTube video
#41 / D19 - Vinland 2
October 11, 2009
Written Report
detailed overview
Smelt Sequence
Experimetal Data
Front Elevation
field drawing
Theoretical
work layout drawing

 

Box Bellows Plan
working drawing
#42 / D20 - Vinland 3
November 7, 2009
Written Report
detailed overview
SmeltSequence
Experimetal Data

Theoretical
work layout drawing

#43 / D21 - Vinland 4
June 12, 2010
WrittenReport
detailed overview

Front Elevation
field drawing
Theoretical
work layout drawing
#44 / D22 - Vinland 5
August 23 , 2010
Blog Posting
brief report
Smelt Sequence
Experimetal Data
Front Elevation
field drawing
Debris Field
Comparison with Archaeology
detailed report
#45 / D23 - DARC at CanIRON 8 Preparation A
November 6, 2010
Draft Report
photo essay
Smelt Sequence
Experimetal Data

Extraction Sequence
YouTube video

#46 - 'Africa'
Smeltfest '11

March 22-23, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Front Elevation
field drawing

#47 - Iron Smelt At Brown (course)
April 22 & 23, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Front Elevation
field drawing
Furnace Temperatures
experimental data




Ores Used
experimental data
D24 - DARC at CanIRON 8
Preparation B
June 11, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Furnace
image
Included here for completeness
I offered supervision only
D25 - DARC at CanIRON 8
July 28, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Furnace
image
Included here for completeness
I was not involved directly.
#48 / D26 - Slag Pit Furnace
October 9, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Furnace Temperatures
experimental data




Bellows Test
experimental data
#49 - Slag Pit Furnace 2
November, 2011
Written Report
detailed overview
Smelt Sequence
experimental data
Front Elevation
field drawing


#50 - Production Smelt
May 5 , 2012
FurnaceBuild
SmeltReport
blog postings
Smelt Sequence
experimental data
Base & Front Elevation A
Front Elevation B
field drawings

#51 / D27 - Return to Icelandic
May 26 , 2012
Brief Report
blog posting
Smelt Sequence
experimental data
Layout
Front Elevation
field drawings
Bellows Test
experimental data
#52 - Earth, Air Celtic Demonstration
August 11, 2012
Brief Report
blog posting
SmeltSequence
experimental data
Front Elevation
field drawing


#53 - International Congress on Medieval Studies - Demonstration
May 11 , 2013
Brief Report
blog posting
Smelt Sequence
experimental data
Front Elevation
scaled drawing
Extaction
video clip by M. Cramer
#54 - Introduction to Iron Smelting Course
May 25 , 2013
Brief Report
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing

#55 - Iron & Experiment
Washington College

October , 2013

Smelt Sequence
experimental data
Front Elevation
field drawing


#56 - Turf to Tools
 Prototype Smelt

June 14, 2014
Smelt Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing
Bloom to Bar
blog posting
#57 - Turf to Tools
Smelt One
SSW - Lumsden Scotland
August 12, 2014
Smelt Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing

#58 - Turf to Tools
Smelt Two

August 2014

 Smelt Sequence
experimental data
 as above

#59 - Turf to Tools
Smelt Three

August 2014

Smelt Sequence
experimental data
 Front Elevation
field drawing

Turf to Tools - Peat Test
August 2014

as above


#60 / D28 - Icelandic 'Grass Sod' Furnace #6
Fall 2014 - Summer 2015
Experiment Concept
blog posting
Furnace Build
blog posting
Front Elevation
field drawing
Input = Output
experimental data

Experiment Overview
blog posting
Smelt Sequence
experimental data
Recovered Mass
field drawing
Recovered Bloom
blog posting
#61 / D29- Icelandic 'Grass Sod'
Furnace #7

October 12, 2015
Detailed Overview
DARC - Neil Peterson
Smelt Sequence
experimental data


#62 - Production Smelt
May 22, 2016

Smelt Sequence
experimental data
Front Elevation
5/12 drawing

#63 - Multiple Bellows Test
SCA 50th event
June 20, 2016

Smelt Sequence
experimental data
Front Elevation
field drawing
Bladder Concept
illustration
Working Smelt
image
#64 - ARTEfakty Smelt One
Proszkow Poland
September 9, 2016
Experiment Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing

#65 - ARTEfakty Smelt Two
Proszkow Poland
September 11, 2016
Experiment Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing
Interviewed
blog posting + video clip
#66 - Turf to Tools 2
Smelt One / Lecht
SSW, Lumsden Scotland
September 17, 2016
Experiment Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing

#67 - Turf to Tools 2
Smelt Two / Peat
SSW, Lumsden Scotland
September 24, 2016
Experiment Overview
blog posting
Smelt Sequence
experimental data
as above

#68 - Turf to Tools 2
Smelt Three
SSW, Lumsden Scotland
September 27, 2016
Experiment Overview
blog posting
Smelt Sequence
experimental data
as above

#69 - Smelting Furnace Test
Scottish Crannog Centre, Aberfeldy
October 3, 2016


Test Sequence
experimental data
Front Elevation
field drawing

#70 / D30 - Icelandic 'Grass Sod' Furnace #8
Schweitzer & Scroggie / Amaranth
October 29, 2016
Experiment Overview
detailed report
Smelt Sequence
experimental data
Furnace Outline
field drawing
Front Elevation
reconstructed
Design & Intial Construction
blog posting
#71 - Norse Bellows Test / Demo
ReARC, Williamsburg VA
November 19, 2016

Front Elevation
field drawing
Smelt Sequence
experimental data
Smelt in Progress
video clip
#72 - Norse Iron Course
Wareham
November 30, 2016


Smelt Sequence
experimental data
Front Elevation
field drawing


#73 - Dark Ages Iron Smelting - course
SCA Fruits of Our Labours event
June 21, 2017

Smelt Sequence
experimental data
Front Elevation
field drawing

#74 / D31 - Iron at Vinland
L'Anse aux Meadows NHSC
July 16, 2017
Experiment Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing

#75 - Celtic Iron Age
Scottish Crannog Centre, Aberfeldy
August 6, 2017
Background Research 1
blog posting
Background Research 2
blog posting
Background Research 3
blog posting
Background Research 4
blog posting

Furnace Design
theoretical drawing
Bellows Design 1
blog posting
Bellows Design 2
blog posting


Experiment Overview
blog posting
Front Elevations
field drawings
Smelt Sequence
experimental data


# 76 - Slag Pit Furnace #3
Wareham
June 23, 2018
Experiment Overview
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing
Furnace Construction
blog posting




Excavating Furnace
blog posting
#77 - Iron Smelting in the Viking Age
Wareham
June 30, 2018
Experiment Overview
detailed report
Smelt Sequence
experimental data
Front Elevation
field drawing
Bloom Analysis
PDF by Bill Short
#78 - CAMELOT Conference - demo
St Jerome's University, Waterloo
September16, 2018
Experiment Overview
detailed report
Smelt Sequence
experimental data
Front Elevation
field drawing
Furnace Construction
blog posting



Bloom Cutting
blog posting
Materials Test
blog posting
#79 - Norse in North America filming
Wareham
October 10, 2018
'America's Lost Vikings'
commentary on episode
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing
'America's Lost Vikings'
video clip of smelt
#80 / D32 - 'Roman' Passive
Tall Shaft

Wareham
October 13, 2018
Design & Operation
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing
Original Concept
field drawing


Temperature Sequence
experimental data
compiled by Neil Peterson
Excavation & Results
blog posting
Experiment Conclusions
blog posting
#81 'Gromps'
2 Stage Test

Wareham
November 3, 2018
Experiment Design
blog posting
Smelt Sequence
experimental data
Front Elevation
field drawing


#82 - Stone Block
Furnace System Test

June 2019

Smelt Sequence
experimental data
Front Elevation
field drawing
Furnace Construction
field drawing
#83 - Stone Block
Slag Bowl Test
October 2019

Smelt Sequence
experimental data
as above Base Setup
field drawing
#84 - Stone Block
November 2019

Smelt Sequence
experimental data
as above

#85 / D31- 'Look at the Bones' Test
June 2020
the Build & Smelt
detailed report
Smelt Sequence
experimental data
Furnace Details
field drawing
Smelt Images
photo essay

Exploring the Debris
Results & Conclusions



#86 - Introduction to Smelting Course
October 2020

Smelt Sequence
experimental data
layout as
June 2019

# 87 / D32 - '65 for 65'
October 2020
Experiment Overview
detailed report
Smelt Sequence
experimental data
Furnace Details
field drawing


#88 / D33 - Icelandic Clay Test (P3-A)
June 2021
Brief Overview
blog post
Smelt Sequence
experimental data
Furnace Plan
Furnace Elevation
field drawings

#89 / D34 - Icelandic Clay Repeated (P3-B)
September 2021
Brief Overview
With new air system builds
blog post
Smelt Sequence
experimental data
Furnace Repairs Elevation
field drawing

# 90 / D35 -
Wind & Weathering
October 2021
Part One : the Smelt
detailed report
Smelt Sequence
experimental data
Overall Layout
Elevation
field drawings
Extraction Video
on YouTube

Part Two : WIND
detailed report
Part Three : WEATHERING
detailed report



# 91 / D36 -
LAM, Lower & Longer
June 2022
Experimental Outline
detailed report
Smelt Sequence
experimental data
Elevation & Plan
scaled drawing
Compaction Sequence
video by Anita Herbert

Remains - Compaction
formal report PDF



# 92 / D37
Lower & Longer 2
October 2022
Experimental Outline
detailed report
Smelt Sequence
experimental data
Experiment Set Up
image
Bellows Air Comparison
data table

# 93
Caherconnell Furnace Festival
August 2023
Irish Hematite Smelt
detailed report
Smelt Sequence
experiment data
Furnace layout
field drawing

#94 / D37 - Pulsing Air Test
October 2023
Experimental Outline
the Build
detailed reports
Smelt Sequence
experimental data
Furnace layout
field drawing


#95 / D38 - Pulsing Air 2 Baron's 7 Demo
June 2024
Experimental Outline
brief report
Smelt Sequence
experimental data
Furnace layout
field drawing

#96 / D39 - Pulsing Air 3
October 2024

Smelt Sequence
experimental data
Furnace layout
field drawing 

#97 - Artfire Demo
October 2024
with George Carrol

Smelt Sequence
experimental data
Furnace layout
field drawing

#98 / D40 - Return to Icelandic
November 2024
Experimental Outline
detailed report
Smelt Sequence
experimental data
Furnace layout
field drawing

#99 - Iron Smelting Course / Magnetite Ore
November 2024

Smelt Sequence
experimental data
Furnace layout
field drawing


# 100 - Iron Smelting Course
September 2025

Smelt Sequence
experimental data
Elevation
scaled drawing

# 101 / D41 - 'Grompy Old Men'
November 2025

Smelt Sequence
experimental data
Elevation & Plan
scaled drawing



Supporting Publications

smelt 2 smelt 2
'20 Years Before the Blast'
Experimental Bloomery Iron Smelting 2001 - 2024

with Neil Peterson

ISBN : 978-1-0691597-5-5
March 2025

This 212 page volume is a survey of 101 iron smelting tests by the author and his working team, presented in a more formal academic style. Includes assessments of furnace builds, air systems, ore types and bloom qualities. There are overviews of four major experimental series; iron smelt in Vinland, Icelandic turf walled furnaces, the Turf to Tools project, and Norse Bellows equipment.
8 1/2 x 11 paperback format, 99 colour colour photographs, 25 illustrations, 48 charts and graphs.
companion to 'Basics of Bloomery Iron Smelting'

smelt smelt
Basics of Bloomery Iron Smelting

ISBN : 978-1-0691597-2-4 
January 2025

This 201 page book outlines the history and functioning methods learned from two decades using small scale smelting furnaces. Topics include ores, furnace builds, air systems, tools, record keeping, and the final bloom to bar. Includes operating instructions for three different furances, everything you need to understand the theory and practice of bloomery iron smelting. With 115 illustrations and colour images (8.5 x 11", colour)
companion to '20 Years Before the Blast'

Unless otherwise indicated :
All text and photographs © Darrell Markewitz, the Wareham Forge.